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PuckLines are a Manufacturer and Supplier of Custom Bottle Carrying Pucks Designed for Handling Unstable and Irregular Shaped Bottles and Container Designs on Packaging Machinery Conveyor Transport Systems.
- PuckLines design and supply Product Specific Bottle Holder Pucks, Aerosol Can Huggers and Automatic Packaging Machinery solutions to Consumer Goods Companies which currently operate or are looking to invest in the flexibility of a Puck based packing line for handling, processing and Packaging Consumer Goods such as Cosmetics, Toiletries, Healthcare, Personal Care and Pharmaceutical Products and Devices.
- PuckLines Supplies Pucks Worldwide to companies which operate Packaging Machinery Puck Lines supplying over 1400 unique sets to date.
- Flexible Quick Change-over Packaging Lines | FlexLink Puck Return Conveyors and Accessories
- The Advantage of a Puck based Packaging Line is simple and ideal for contract packers and packaged goods producers which need control and flexibility in there supply chain. Puck-Handling gives manufacturers the ability to not only transferring odd or irregular shaped containers and package designs but Significantly Reduce Line and Machinery Changeover and Set-Up Time meaning small and medium batch sizes can easily be planned and put into production at short notice.
- With the advantage of a being a Packaging Machinery design and engineering focused company PuckLines have supplied hundreds of solutions for Blue Chip companies, OEM manufacturers, automation solution providers, second user machinery dealers and packaging consultants. PuckLines is looking to be your preferred Puck and Puck Machinery supplier.
- Puck based handling systems are designed specifically to increase the performance, reliability, flexibility and productivity of a product filling lines. A typical Puck Packaging Line normally features an automatic bottle unscrambling machine with puck insertion, a bottle filling machine, an automatic bottle capper, inline depucker or rotary de-pucker with product inversion to facilitate bottle separation from pucks. Additional component include product reject stations and line buffering, accumulation tables and a return conveyor loop, low level conveyor with incline.
- For both low and high speed packaging lines we offer full system design.
- Injection Molded Bottle Carrier Pucks and Aerosol Spray Can Huggers - PuckLines manufacturers high quality Bottle Carrier Pucks and has the capacity to supply On Time within product to marketplace driven time scales.
- Our Pucks are manufactured using our state of the art Sodick Plustech Horizontal Injection Molding Machines which utilise the patented two-stage V-Line Plunger System to give the the highest quality and precision.
- Bottle Unscrambler's with integrated Puck Insertion – PuckLines is able to supply a range of fully automatic machines capable of operating at speeds of up to 350 bottles per minute.
- Puck configured product Conveyoring – PuckLines supplies FlexLink conveyor systems which are custom designed to suit individual customers requirements. Supplied and installed systems are constructed from either aluminium or fabricated stainless steel incorporating both single and multi-lanes, wheel bends, accumulation areas, inclines and declines, alpine storage and return conveyoring etc. PuckLines supplies bespoke designed FlexLink conveyor systems - This section contains all of the technical documentation relating to FlexLink conveyor systems.
- Puck configured Liquid Filling machinery - With many years of experience designing and supplying liquid filling machines PuckLines can consult and or supply a full range of fully automatic Rotary and Inline Liquid Filling Machine from a number of established European filling machine manufacturers selected specifically for both line operating speeds and product handling. These including filling systems use either Positive Displacement Pump, Peristaltic, Vacuum, Counter Pressure, Piston designs as well as Flow meter technologies dependent on product type.
- Container Closing machinery - Pucklines can supply subject to contract a range of fully automatic Inline indexing, single turret indexing, single turret continuous motion, Multi turret continuous motion machines for screw, press and ROPP (Roll over Pilfer Proof) closure applications.
- Change part tooling With experiance of designing hundreds of sets of changeparts to suit a wide range of manufactures machinery Pucklines is able to design and supply for either new or existing packaging machinery, Quick release changeover conversions with core fixtures, Container handling assemblies including single and twin timing screws, single and multiple starwheel systems, guides, ploughs, filling nozzles, chuck jaws, cap chutes, setting jigs and fixtures to either suit puck and non puck confgured packing machines.
- Consultation, design and third party supply of Peripheral support systems for bulk product supply including pressure vessels, break tanks, CIP systems and process pipework system design.
- Custom Machinery Design and Engineering Services for solution outside the scope of Standard Packaging Machines.
Pucks and Puck based Bottle Filling and Packaging Machine Terminology
General Puck and Puck Packaging Line Terminology - common technical terminology associated to Pucks and Puck configured Bottle Packing Lines and Machines.
Contact www.pucklines.com for more information. We Design, Manufacture and Ship Bottle Pucks Worldwide to Customers in the Packaging Industry.
- United Kingdom, European and Rest of the World : Telephone +44(0)20 8133 7703
- North America (East Coast) : Telephone +1 646 233-3251
- North America (West Coast) : Telephone +1 858 366-4310
New Puck Designs delivered in early 2013 using a Standard Oblong Outer Core and Customer Specific Outer Core Tooling.
120mm(L) x 100mm(W) x 60mm(D) Standard Outer Footprint Euro Bottle Pucks for Bottles and Containers on Packaging Machinery Production Lines
Call www.pucklines.com for pricing and delivery times for Bottle Pucks and Puck Return Conveyor Systems
- United Kingdom, European and Rest of the World : Telephone +44(0)20 8133 7703
- North America (East Coast) : Telephone +1 646 233-3251
- North America (West Coast) : Telephone +1 858 366-4310
Conveyor Bottle and Container Carrier Pucks for Handling Unstable Bottles through a Packaging Production Line.
Bottle Unscramblers with Integrated Puck Insertion for Low and High Speed Packaging Production Lines
Flexible Puck based Packaging Machines and Conveyor Systems for Handling Unstable Packaged Consumer Goods.
Contact www.pucklines.com for more information
- United Kingdom, European and Rest of the World : Telephone +44(0)20 8133 7703
- North America (East Coast) : Telephone +1 646 233-3251
- North America (West Coast) : Telephone +1 858 366-4310
Injection Molded and Machined Plastic Container Carrying Pucks and Aerosol Tin Can Huggers
PuckLines Bottle Carrier Pucks are being used very successfully to handle irregular shaped and unstable containers on many standard process lines in packaging facilities around the world. The use of our Pucks not only means that standard packaging equipment can be utilised but changeovers times between products can be dramatically reduced normally just involving the substitution of one puck type to another.
On liquid filling lines conveyors carry the containers through each part of the packaging process, stability is paramount and bottles must remain upright throughout the packing operation to ensure maximum line efficiency and output and avoid costly spillages. Ideally a container should have parallel sides with a diameter to height ratio of no more than maximum three to one to ensure reasonable stability.
Much thought has to be given when handling containers which are irregular in shape, unstable and or made from light weight plastic materials such as PET. Difficult bottle and component shapes normally occur when original product designs are created for marketing purposes or when multi part medical devices form part of an assembly.
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Patents and further information relating to Container Carrier Pucks
View patents relating to bottle carrier pucks.
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